Flocking Process

Flock Fundamentals

The textural effects that result from the flocking process can be created in a variety of ways. Different techniques are selected based on the surface or object to be flocked.

Flock fibers are applied to adhesive coated surfaces either mechanically, electrostatically or by a combination of both techniques. Mechanical flocking can be further divided into pneumatic and ‘beater-bar’ methods.

Flock Manufacture

Flock can be random or precision cut providing different pile effects. Common materials used to manufacture flock include Cotton, Rayon, Acrylic, Nylon, Polyester.

The feel of a flocked surface is closely related to the size of the fiber and the cutting method. Random cut flock generates a short pile, while precision-cut flock creates a specific, uniform pile depth.

The Flocking Process

A wide range of flocking machinery exists for a variety of applications; however, the process fundamentally remains the same.

Step 1 – Pre-treatment of the substrate (where necessary)
Step 2 – Adhesive application
Step 3 – Flock application
Step 4 – Preliminary cleaning (removal of excess flock by suction)
Step 5 – Drying/curing of adhesive
Step 6 – Final cleaning (removal of excess flock by suction, brushing and/or beating)